Txhua lub sij hawm ib tug ntau cement breaker tsis ua hauj lwm ib nrab-hloov, ib tug neeg them - tsis yog nyob rau hauv downtime, tab sis nyob rau hauv lub clinker plua plav clogging pub chutes, nyob rau hauv rework los ntawm inconsistent slurry ceev, nyob rau hauv lub sij hawm dhau mus kom cleared silos. Peb tau pom nws ntawm peb cov nroj tsuag npaj sib xyaw hauv Shandong: cov tsos mob zoo ib yam, ib lub hauv paus ua rau-siv lub tshuab hluav taws xob rau cov khoom siv uas coj zoo li cov xuab zeb ntub dej hauv qhov siab thiab zoo li pob zeb ua ib zaug compacted.

Vim li cas "Bulk Cement Breaker" tsis yog ib daim ntawv lo xwb-Nws yog qhov yuav tsum tau ua

Ib lub pob zeb cement tsis yog ib qho khoom plig uas muaj koob meej los yog cov khoom siv rov ua dua tshiab. Nws yog ib qho kev sib txuas ntawm kev cia thiab ntsuas-tsim los cuam tshuam arches, tiv thaiv nas-hloov, thiab xa tsis tu ncua, pulse-free flow ntawm 8-15 t / h. Feem ntau qhov ua tsis tiav pib nrog kev faib tsis raug. Cov neeg ua haujlwm hu nws "tsuas yog lub tshuab tawg," tom qab ntawd nruab cov khoom ntsuas rau ya tshauv lossis limestone hmoov. Cov cement muaj ntau dua cohesion (0.5-1.2 kPa unconfined yield zog), finer particle tis (90% <45 µm), thiab ya raws rhiab heev uas ua rau instant re-agglomeration. Zibo Jixiang Machinery Co., Ltd. tau tsim nws thawj cov cement tawg hauv xyoo 2007 tom qab lub chaw nres tsheb cement hauv Qingdao poob 47 teev ntawm kev tsim khoom ntau tshaj li rau lub lis piam - tsis yog los ntawm lub cev muaj zog tsis ua haujlwm, tab sis los ntawm kev sib txuas tsis raug los ntawm cov khoom siv hluav taws xob zoo li qub ntawm stainless-steel vanes. Lawv txoj kev daws teeb meem? Ib tug dual-ncej tsim nrog segmented tungsten-carbide-tipped paddles rotating ntawm 18 rpm, sij hawm rau shear-tsis compress-cov khoom siv.

Peb Hom Kev Ua Tsis Zoo Hauv Ntiaj Teb—thiab Yuav Ua Li Cas Zam Lawv

Peb taug qab cov qauv kev ua tsis tiav thoob plaws 137 kev teeb tsa txij li xyoo 2019. Peb ua rau muaj yeej:

• Tshaj ceev: Khiav breakers saum 25 rpm nce plua plav tsim los ntawm 300% thiab ua kom nrawm rau ntawm cov flanges inlet-tshwj xeeb tshaj yog thaum tuav slag-blended cement. Qhov zoo tshaj plaws yog 12-22 rpm, txheeb xyuas los ntawm kev saib xyuas lub zog, tsis yog cov ntawv teev npe.
• Tsis ncaj ncees lawm ncej geometry: Ib leeg-ncej units tsim radial siab gradients. Nyob rau hauv ntsug silos> 12 m siab, qhov no yuam cement rau hauv phab ntsa, ua rau kev sib cais tsis zoo. Dual-shaft counter-rotating systems tshem tawm net lateral force-pom zoo los ntawm cov ntaub ntawv lim-gauge los ntawm Hebei batching cog.
• Tsis quav ntsej inlet hloov tsim: Lub kaum sab xis 15 ° tuaj yeem ua haujlwm rau cov pob zeb-tab sis cov cement yuav tsum ≥60 ° nrog cov ntaub qhwv sab hauv lossis cov khoom siv cua. Ib tus neeg siv khoom tau hloov lub tiaj tus sab saum toj nrog lub conical adapter thiab txiav cov xwm txheej ntawm 4.2 txog 0.3 ib hlis.

Tsis muaj cov no tshwm sim hauv cov nplooj ntawv spec. Lawv tshwm sim tsuas yog nyob rau hauv commissioning cav, txij nkawm cov ntaub ntawv, thiab cov neeg ua haujlwm hloov ntawv.

Yam koj xav tau tiag tiag-tsis yog yam koj xav tias koj ua

Tsis nco qab "muaj peev xwm" raws li tus lej standalone. Xav tau tsib qhov kev ntsuas no - txheeb xyuas nrog kev kuaj thib peb:

• Qhov siab tshaj plaws ntawm cov khoom siv (≥1.45 t / m³, tsis yog 1.2)
• Yam tsawg kawg ntawm noo noo kam rau ua (0.8% RH, tsis yog "qhuav")
• Vane tip clearance kam rau ua (≤0.8 hli, ntsuas tom qab sib dhos)
• Lub cev muaj zog thermal chav kawm (H-chav rwb thaiv tsev, yuav tsum tau ua haujlwm 24/7)
• Foob hom (ob-di ncauj PTFE + caij nplooj ntoos hlav-energized, tsis muaj di ncauj seals)

Ib tus neeg saib xyuas kev yuav khoom tau hais rau peb tias: "Peb txuag tau $ 2,800 ntawm lub tshuab tawg-tab sis tau them $ 17,000 hauv kev kho lub tshuab pneumatic vim tias tus neeg muag khoom hla lub foob qhov tshwj xeeb." Tus nqi ntawm omission hides nyob rau hauv kev kho cav, tsis invoices.

Installation Tsis Plug-and-Play-Nws yog Calibration

Koj tsis tuaj yeem bolt lub pob zeb cement tawg rau hauv qhov chaw thiab cia siab tias yuav ntws ruaj khov. Peb pawg neeg ua haujlwm tshawb xyuas plaub yam tsis muaj kev sib tham ua ntej pib:

1. Vertical alignment kam rau ua: ≤0.15mm / m ntawm qhov hluav taws xob breaker rau ntsia hlau conveyor inlet
2. Lub hauv paus resonance zaus: yuav tsum zaum sab nraum 12-28 Hz ( ntsuas nrog portable vibrometer)
3. Huab cua tshem tawm siab: 0.12-0.18 MPa ntawm txhua qhov chaw nres nkoj, txheeb xyuas nrog cov ntsuas ntsuas ntsuas-tsis yog tus tswj xyuas
4. Pub lub rooj vag teb lub sij hawm: ≤0.8 s los ntawm lub teeb liab mus rau tag nrho kaw (tseem ceeb thaum muaj xwm ceev nres)

Kev tshawb xyuas xyoo 2022 ntawm 22 qhov chaw pom tau tias 68% muaj cov khoom siv tsis raug. Qhov nruab nrab ntws sib txawv tau nce los ntawm ± 3.1% mus rau ± 11.7% - ncaj qha cuam tshuam rau dej-cement piv sib xws hauv kev tswj batch.

Cov kab hauv qab: Precision tuav pib ua ntej thawj lub hnab

Ib lub pob zeb cement ntau tsis "tshem cov khoom." Nws tswj hwm lub physics ntawm kev pib khiav-tawg interparticle bonds yam tsis tsim kev nplua, tswj electrostatic tawm tsis muaj cov hlua hauv av, txhawb nqa lub zog los ntawm cov av noo tsis muaj stalling. Tias yog vim li cas Zibo Jixiang Machinery Co., Ltd. - thawj lub pob txha loj loj ua lag luam tsim cov pob zeb sib xyaw thiab xa cov tshuab hauv Suav teb - kho txhua lub tsev raws li kev ntsuas subsystem, tsis yog cov khoom tawm ntawm lub txee. Lawv cov engineers tseem mus xyuas txhua qhov kev teeb tsa thib plaub txhawm rau txheeb xyuas cov qauv paddle hnav tiv thaiv cov duab qhia kev ua haujlwm. Vim hais tias nyob rau hauv cement tuav, qhov sib txawv ntawm 99.2% uptime thiab 92.7% tsis theoretical. Nws yog qhov sib txawv ntawm kev xa cov slab raws sij hawm-los yog piav qhia rau tus neeg saib xyuas qhov chaw vim li cas cov ncuav pib ob teev lig. Rau cov ntaub ntawv kev tshaj lij, kos duab kos duab, thiab daim ntawv thov tshwj xeeb torque nkhaus, mus saib https://www.zbjxmachinery.com.