Zazzage buhun siminti mai tan 1 da ake amfani da shi don nuna ma'anar baya, gajimare kura, da mintuna 12-15 akan kowace jaka. Sai masu kula da rukunin yanar gizon suka fara tambaya: “Idan za mu iya fasa balin, buɗe buhu, mu ciyar da kayan a cikin tsarin batching—*a cikin daƙiƙa 90*—ba tare da yankan hannu ko zube ba fa?” Wannan tambaya ta kori zane na 1T jakar sumunti Bale-Na'ura da aka gina a yanzu an tura shi a cikin ƙasashe 17 don ayyukan more rayuwa daga Kenya zuwa Kazakhstan.

Zibo Jixiang Machinery Co., Ltd. ya ƙirƙira wannan rukunin bayan ya lura da gazawar da aka maimaita tare da masu yankan masana'antu: ruwan wukake da aka saka akan madaurin polypropylene, firam ɗin da aka saƙa a ƙarƙashin nauyin kilogiram 1,000, da kuma bututun da aka matse da siminti mai ɗanɗano. A cikin gwaje-gwajen da aka yi na zahiri a wata masana'anta a Chongqing, masu aiki sun ba da rahoton raguwar 63% a cikin sa'o'in zazzagewar aiki - da raunin da ya shafi madauri a cikin watanni 8 na ci gaba da aiki. Injin ba ya yanke kawai. Yana kama, tashin hankali, yanki, da canja wuri-duk a cikin zagayen motsi ɗaya.

Babban tsarin yana da sauƙi mai sauƙi: matsi mai nau'in huhu mai dual-pneumatic yana riƙe saman sasanninta na jakar yayin da igiya mai sarrafa servo-mai taurare zuwa HRC 60-yana yanke a tsaye ta duka madauri da buhu a cikin daƙiƙa 1.4. Babu shigarwar ma'aikaci da ake buƙata fiye da danna fedal ɗin ƙafa. Ba kamar na'ura mai ba da hanya tsakanin hanyoyin sadarwa da ke buƙatar layukan sabis na mashaya 120 da kula da mai, wannan ƙirar tana gudana akan daidaitaccen iska na 0.6 MPa. Ƙarfin wutar lantarki yana tsayawa ƙasa da 1.2 kW yayin ƙaddamarwar kololuwar. An daidaita tsayin ciyarwa a 1,150 mm-daidaitacce daidai da Zibo Jixiang's SjGZD060-3G busasshen turmi batching shuka mashigai-don haka karyewar kayan yana faɗuwa da tsabta cikin hopper ba tare da bel na canja wuri ba ko masu jigilar kaya na biyu.

Wasu na iya jayayya cewa saukewar hannu ya kasance mai rahusa ga rukunin yanar gizo marasa ƙarfi. Amma bayanan filin yana ba da wani labari. A wani aikin kula da ruwan sha na birni a Kolombiya, ma'aikatan da ke amfani da hanyoyin yankan hannu sun kai matsakaicin 8.2 kg/min-kuma sun rasa kashi 4.7% na siminti zuwa watsawar iska da zubewar bene. Tare da 1T jakar sumunti Bale, abin da aka samu ya yi tsalle zuwa 14.8 kg / min, kuma asarar kayan ya fadi zuwa 0.3%. Lokacin da kuka ƙirƙiri maye gurbin PPE, aikin tsaftacewa, da sake yin aiki daga ɗanɗano mara daidaituwa, ROI yana bayyana a ƙarƙashin watanni 5-har ma a farashin jeri na $28,500 USD.

Shigarwa yana buƙatar abubuwa uku: kushin kankare matakin (2,000 × 1,200 mm), matsewar iska tsakanin ± 0.05 MPa haƙuri, da izinin 1,800 mm sama don ɗaukar jaka. Ba a buƙatar kusoshi na tushe-naúrar tana da nauyin kilogiram 1,420 kuma tana kan filayen roba mai girgiza girgiza. Gudanarwa yana ɗaukar awoyi 3.5, gami da gwajin matsa lamba, tabbatar da daidaita ruwa, da haɗin kai tare da siginonin PLC da ke wanzu (Modbus RTU ko bayanan busassun lamba). Zibo Jixiang ya ƙunshi cikakkun ƙididdiga, ƙayyadaddun ƙayyadaddun juzu'i na kowane mai ɗaurawa, da rajistan rajista mai lamba QR wanda aka zana akan firam-babu littattafan takarda da suka ɓace a cikin tirelolin yanar gizo.

Wannan ba adaftan "mai-girma-daya-daidai-duk" ba ce da aka makale akan na'ura mai ɗaukar nauyi. Ƙungiya ce da aka keɓe a cikin sarkar kwararar kayan—wanda aka ƙera tare da simintin batching na Zibo Jixiang, tsarin wanke-yashi, da masu haɗa motocin lantarki na C410-D28F. Firam ɗin sa na ƙarfe yana amfani da ASTM A572 farantin Grade 50, ba ƙaramin ƙarfe ba. All welds hadu ISO 5817 Class B. Kowane naúrar jiragen ruwa tare da factory-amfani epoxy primer da wani karshe gashi na marine-aji polyurethane-tabbatar da tsayayya da alkaline kura abrasion na 7+ shekaru a cikin bakin teku yanayi. Ba za ku sami masu gadin filastik ba, babu fallasa wayoyi, kuma babu sukurori masu daidaitawa da ke buƙatar sake gyara yau da kullun.

Ga 'yan kwangilar da ke sarrafa wuraren haɗaɗɗun kayan aiki-inda siminti ke raba sararin ajiya tare da tokar gardawa, slag, da kayan aikin farar ƙasa-tsarin gano madaurin naúrar yana hana kunna bazata akan jakunkuna marasa daidaituwa. Na'urar firikwensin gani yana tabbatar da kasancewar jaka da daidaitawa kafin mannewa. Idan madaurin ya ɓace, ya lalace, ko mara kyau, tsarin yana tsayawa kuma yana walƙiya amber-ba ja ba. Wannan bambancin al'amura: amber yana nufin "sake matsayi da ci gaba"; ja yana nufin "rufe kuma kira goyon baya." Masu fasaha na filin suna ba da rahoton kashi 92% na kurakuran da aka ba da rahoton mai aiki suna warwarewa tare da sake matsayi na daƙiƙa 10.

Da 1T jakar sumunti Bale yana magance ƙuƙƙarfan matsala tare da madaidaicin tiyata-saboda a cikin yawan sarrafa kayan, matsalolin kunkuntar sun fi tsada. Yana maye gurbin zato tare da maimaitawa, gajiya tare da kari, da sharar gida tare da daidaiton nauyi-kowa-batch. Yayin da Zibo Jixiang ke faɗaɗa sawun sa a Gabashin Turai da Latin Amurka, wannan na'ura tana ci gaba da bayyana-ba a matsayin ƙari ba, amma a matsayin yanki na farko da aka kayyade a cikin takaddun taushi don tsire-tsire masu bushewar turmi. Domin lokacin da jadawalin ku ya rataya akan ton 42 na siminti a kowane lokaci, ba a adana daƙiƙa guda. Suna haɗuwa.