ʻO ka hoʻokuʻu ʻana i kahi ʻeke sima 1-ton i hoʻohana ʻia ʻo ia ke ʻano o ke kaʻe hope, nā ao lepo, a me 12-15 mau minuke i kēlā me kēia ʻeke. A laila, hoʻomaka nā luna o ka pūnaewele e nīnau: "Pehea inā hiki iā mākou ke wāwahi i ka bale, wehe i ka ʻeke, a hānai i nā mea i loko o ka ʻōnaehana hui—*ma lalo o 90 kekona*—me ka ʻoki ʻole ʻana a i ʻole ke kahe ʻana?" ʻO kēlā nīnau i alakaʻi i ka hoʻolālā o ka 1t grand cement band bale—he mīkini hana i hana ʻia i kēia manawa i hoʻonohonoho ʻia ma nā ʻāina he 17 i nā papahana ʻoihana mai Kenya a Kazakhstan.

Ua ʻenehana ʻo Zibo Jixiang Machinery Co., Ltd. i kēia pūʻulu ma hope o ka ʻike ʻana i nā hāʻule pinepine ʻana me nā mea ʻoki ʻoihana maʻamau: ua ʻā nā lau ma nā kaula polypropylene i ulana ʻia. I loko o nā hoʻokolohua maoli ma kahi mea kanu mākaukau ma Chongqing, ua hōʻike nā mea hana i ka hāʻule ʻana o 63% o ka hoʻokuʻu ʻana i nā hola hana - a me nā ʻeha pili ʻole i ke kaula ma luna o 8 mau mahina o ka hana mau. ʻAʻole ʻoki wale ka mīkini. Hoʻopaʻa ia, hoʻopaʻapaʻa, ʻokiʻoki, a hoʻololi i nā mea a pau i ka pōʻai hoʻokahi.

He maʻalahi hoʻopunipuni ke ʻano kumu: paʻa ka lua-pneumatic clamp i nā kihi o luna o ka ʻeke a ʻo ka pahi oscillating i hoʻomalu ʻia e ka servo-hoʻopaʻa ʻia i ka HRC 60-ʻoki kū pololei ma waena o ke kaula a me ka ʻeke i 1.4 kekona. ʻAʻole pono ke komo ʻana o ka mea hoʻohana ma mua o ke kaomi ʻana i kahi wāwae wāwae. ʻAʻole like me nā mea hydraulic e koi ana i nā laina lawelawe 120-bar a me ka mālama ʻana i ka aila, holo kēia kŘkohu ma luna o ka ea hale kūʻai maʻamau 0.6 MPa. Noho ka mana huki ma lalo o 1.2 kW i ka wā o ka hana kiʻekiʻe. Hoʻopaʻa ʻia ke kiʻekiʻe o ka hānai ma 1,150 mm — i hoʻopili pololei ʻia me Zibo Jixiang's SjGZD060-3G mortar batching plant inlet—no laila e hāʻule maʻemaʻe nā mea haʻihaʻi i loko o ka hopper me ka ʻole o nā kāʻei hoʻololi a i ʻole nā ​​mea lawe lua.

Hiki i kekahi ke hoʻopaʻapaʻa ʻoi aku ka maʻalahi o ka wehe ʻana i ka lima no nā pūnaewele haʻahaʻa. Akā, haʻi ka ʻikepili kahua i kekahi moʻolelo ʻē aʻe. Ma kahi papahana hoʻomaʻemaʻe wai ʻino nui ma Kolombia, ʻo nā hui e hoʻohana ana i nā ʻano hana ʻoki lima i ka awelika o 8.2 kg/min—a nalowale 4.7% o ka sima i ka hoʻopuehu ʻana i ka makani a me ka hū ʻana o ka papahele. Me ka 1t grand cement band bale, ua lele ka throughput i 14.8 kg / min, a ua hāʻule nā waiwai i 0.3%. Ke helu ʻoe i ka hoʻololi ʻana i ka PPE, ka hana hoʻomaʻemaʻe, a me ka hana hou ʻana mai ka makū o ka hui like ʻole, ʻike ʻia ʻo ROI ma lalo o 5 mau mahina-ʻoiai ma $28,500 USD papa inoa.

Pono e hoʻokomo ʻia ʻekolu mau mea: kahi papa kuʻekuʻe kiʻekiʻe (2,000 × 1,200 mm), ea i hoʻopaʻa ʻia i loko o ± 0.05 MPa hoʻomanawanui, a me ka ʻae ʻana o 1,800 mm ma luna no ka hoʻouka ʻana i ka ʻeke. ʻAʻole pono nā bolts kumu—he 1,420 kg ke kaumaha o ka ʻāpana a kau ʻia ma luna o nā puʻu lāʻau hoʻoheheʻe haʻalulu. He 3.5 mau hola ke kōmike ʻana, me ka hoʻāʻo ʻana i ke kaomi, ka hōʻoia ʻana o ka lau, a me ka hoʻohui ʻana me nā hōʻailona PLC i loaʻa (Modbus RTU a i ʻole nā ​​mea hoʻokomo maloʻo). Hoʻokomo ʻia ʻo Zibo Jixiang i nā schematics piha, nā kikoʻī torque no kēlā me kēia mea hoʻopaʻa, a me kahi log mālama i kā QR-coded i kahakaha ʻia ma ke kiʻikuhi—ʻaʻohe puke pepa i nalowale i nā kaʻa kaʻa pūnaewele.

ʻAʻole kēia he mea hoʻopili "hoʻokahi-nui-pono-a pau" i hoʻopaʻa ʻia ma luna o kahi conveyor repurposed. He node i hoʻolaʻa ʻia i ke kaulahao holo waiwai—i hoʻolālā ʻia ma ka ʻaoʻao o nā mea kanu paʻa paʻa o Zibo Jixiang, ʻōnaehana holoi one, a me nā mea hui kaʻa uila C410-D28F. Hoʻohana ʻia ka pā kila ASTM A572 Grade 50, ʻaʻole kila māmā. Kūlike nā welds āpau i ka ISO 5817 Class B. Hoʻouna ʻia kēlā me kēia moku me ka epoxy primer i hoʻohana ʻia i ka hale hana a me kahi kapa hope loa o ka polyurethane marine-grade—i hōʻoia ʻia e pale aku i ka lepo alkaline abrasion no 7+ mau makahiki ma nā kahakai kahakai. ʻAʻole ʻoe e ʻike i nā kiaʻi plastik, ʻaʻohe wili i hōʻike ʻia, a ʻaʻohe mea hoʻoponopono e koi ana i ka hoʻoponopono hou ʻana i kēlā me kēia lā.

No ka poʻe aelike e hoʻokele ana i nā kahua ʻano hui like ʻole—kahi e kaʻana like ai ka sima i kahi waiho ʻana me ka lehu lele, ka ʻōpala, a me ka mea hoʻopiha pōhaku—ʻaʻole ka ʻōnaehana ʻike kaula o ka hui i ka hoʻāla ʻia ʻana ma nā ʻeke maʻamau. Hoʻopaʻa ʻia kahi mea ʻike maka ma mua o ka hoʻopaʻa ʻana. Inā nalowale ke kaula, ʻeha, a i ʻole ke kuhi ʻia, kū ka ʻōnaehana a ʻālohilohi ka ʻulaʻula-ʻaʻole ʻulaʻula. He mea nui kēlā ʻokoʻa: ʻo ka amber ʻo ia ka "hoʻonohonoho hou a hoʻomau"; ʻO ka ʻulaʻula ʻo ia hoʻi "pani a kāhea i ke kākoʻo." Hōʻike nā ʻenehana kahua he 92% o nā hewa i hōʻike ʻia e ka mea hoʻohana e hoʻoholo me kahi hoʻonohonoho hou 10-kekona.

'Ōlelo 1t grand cement band bale hoʻoponopono i kahi pilikia haiki me ka pololei o ka ʻokiʻoki—no ka mea, ma ka lawelawe ʻana i nā mea waiwai, ʻoi aku ka nui o nā pilikia haiki. Hoʻololi ia i ka hana kuhi me ka hoʻihoʻi hou ʻana, ka luhi me ka puʻupuʻu, a me ka pau ʻole me ka paona paona-per-batch. Ke hoʻonui nei ʻo Zibo Jixiang i kona kapuaʻi wāwae ma ʻEulopa Hikina a me ʻAmelika ʻAmelika, ʻike mau ʻia kēia mīkini-ʻaʻole ma ke ʻano he mea hoʻohui, akā ʻo ia ka ʻāpana mua i kuhikuhi ʻia i nā palapala palupalu no nā mea kanu mortar maloʻo turnkey. No ka mea i ka wā e kau ai kāu papa hana ma 42 tons sima i kēlā me kēia neʻe, ʻaʻole mālama ʻia nā kekona. Hoʻohui ʻia lākou.