1T Cement Bag Breaker don Sauri, Ingantacciyar Saukar da Juyi

Zazzage jakar siminti mai nauyin ton 1 da hannu yana ɗaukar mintuna 8-12-kuma yana haifar da lahani na baya, fallasa ƙura, da ƙimar abinci mara daidaituwa. A cikin ayyuka masu girma da yawa, wannan jinkirin yana ƙaruwa a cikin jakunkuna da yawa a kowane motsi. Shi ya sa ’yan kwangilar tunani na gaba da shuke-shuken da aka riga aka tsara yanzu ke ƙayyadad da a 1T siminti jakar: ba don saukakawa ba, amma a matsayin anka na kayan aiki.

Me ya sa “Mai karya” Kalma ce Daidai—Ba “Maɗaukaki” ko “Mai Rarraba”

Mai karya jakar siminti 1t na gaskiya yana yin abubuwa uku babu hanyar hannu ko hopper na asali da zai iya: yana raba buhun buhun da tsabta a ƙarƙashin tashin hankali, yana sarrafa ƙura a wurin tsagewa, da kayan mitoci zuwa masu isar da ruwa a tsaye 3-5 tonnes/hour. Mun lura da wannan a cikin abubuwan da aka tura wurare sama da 27-daga yadudduka masu shirye-shirye a Vietnam zuwa busassun layukan turmi a Maroko. Raka'a da aka yiwa lakabin "masu buda jaka" sukan tsallake hawayen da aka sarrafa, wanda ke haifar da takure, zubewa, da sa hannun ma'aikaci kowane jaka 4-5. Mai watsewar da ta dace tana amfani da ruwan wukake guda biyu masu daidaitawa a kusurwa a 18°, wanda aka kunna da silinda mai ƙarfi 1.5kW tare da daidaitacce zurfin bugun jini. Sakamakon? Yanke guda ɗaya mai tsafta, gada mara nauyi, da cikakkiyar fitarwa a cikin daƙiƙa 9.

Duban Zane Hudu Ba Neman Hukunci Kafin Ka Sayi

Ba duk masu fasa buhun siminti 1t ba ne ke ba da daidaiton aiki. Dangane da rahotannin hidimar fage daga shigarwa 42 tun daga 2021, waɗannan binciken guda huɗu sun ware ingantattun raka'a daga tarkunan kulawa:

  • Tsaftataccen tsari: Nemo welded Q345B karfe tushe faranti (ba bolted majalisai). Matsalolin da ke haifar da rawar jiki bayan watanni 6 shine babban abin da ke haifar da ɗigon ruwa-da kashi 73% na gazawar da ba a kai ba da muka gano farawa anan.
  • Ƙaura mai ƙura: Dole ne naúrar ta haɗa kai tsaye tare da mai tara ƙura da kuke da ita ta hanyar tashar ruwa mai faɗin mm 250 - kar a dogara ga tsotsawar yanayi ko na'urorin bututun zaɓi. Kurar siminti da ke ƙasa da 10µm tana wucewa da yawancin guguwa sai dai idan gudun ya wuce 18 m/s a mashigar.
  • Karɓar jakar-tsawoMatsakaicin yarda dole ne ya kai 900-1,350 mm. Me yasa? Saboda palletized jakunkuna 1t sun daidaita daban-daban a cikin yanayin yanayi - danshi yana canza matsar jaka har zuwa mm 120. Kafaffen-tsawon raka'a suna tilasta wa masu aiki su rufe pallets ko haɗarin yanke da bai cika ba.
  • Maye gurbin ruwan ruwa mara kayan aiki: Ruwan ruwa suna sa mafi sauri akan siminti masu arzikin siliki. Idan canza su yana buƙatar cire bolts 8+ da jagororin daidaitawa, lokacin raguwa ya wuce mintuna 22 kowane canji. Samfuran da suka fi yin aiki suna amfani da fil biyu masu saurin fitarwa da rigunan hannu na kullewa.
  • Abin da ke Faruwa Lokacin da Ka Tsallake Gwajin Simulation Load

    Wasu masu siye suna karɓar rahoton gwajin masana'anta da ke nuna "ƙarfin 1t" bisa busasshen yashi. Siminti yana da halaye daban-daban: yana gadoji, yana mannewa ta hanyar lantarki, kuma yana ɗaure ƙarƙashin nauyinsa. A wata shuka a Kenya, mai fasa ya wuce yashi-amma ya shake akai-akai akan OPC da ake niƙa a gida saboda yawan danshi (0.8% vs. Lab-standard 0.3%). Gyaran ba kayan aiki ba ne; yana ƙara zagayowar pre-vibration na daƙiƙa 30 kafin shigar ruwa. Zibo Jixiang Machinery Co., Ltd. ya haɗa da wannan matakin a cikin daidaitattun kayan aikin masana'anta, ta yin amfani da ainihin batches siminti daga ƙayyadaddun tushen abokin ciniki. Raka'ansu suna yin gwajin ci gaba na awoyi 4 a ƙimar ƙimar 110% - babu sauran yashi.

    Haɗin kai Shine Inda Ingantacciyar Haƙiƙa ke Rayuwa

    Mai watsewa kadai yana ƙara ɗan ƙima idan baya magana da tsarin ku. Mafi ƙarfi ROI yana zuwa lokacin da mai karya yana haifar da masu ciyar da silo na sama da masu isar da saƙo na ƙasa a jere. Mun ga abin da aka samu ya yi tsalle 27% a sauƙaƙe ta hanyar daidaita kayan aikin PLC mai karya (24 V DC pulse) tare da siginar farawa mai sarrafa batch - yana kawar da sakan 4.2 na matattu a kowane zagaye. Dukkanin jigilar buhunan siminti na Zibo Jixiang 1t tare da Modbus RTU da tashoshi na I/O masu hankali da aka riga aka yi amfani da su. Babu ƙofa. Babu masu musanya yarjejeniya. Daidaita lokacin toshe-da-wasa.

    Don rukunin yanar gizon da ke sarrafa nau'ikan ɗaure da yawa-cement, slag, ash-take-masu ƙirƙira na yau da kullun. Samfurin su na SjGB-1000 yana karɓar saitin ruwan wukake masu canzawa da layukan hopper ba tare da gyara firam ba. Abokin ciniki ɗaya a Kolombiya yana gudanar da rafukan ɗaure guda uku ta hanyar mai fasa ɗaya ta hanyar musanya masu layi a cikin mintuna 11 - ƙasa daga mintuna 47 akan rukunin da suka gabata. Wannan sassaucin ba kwafin talla bane. An hatimce shi a cikin girman flange masu hawa kuma an tabbatar da shi a cikin takaddun takaddun taro na ISO 9001.

    Idan tsarin saukewar ku na yanzu yana tilasta wa masu aiki su karya kari, shaka kura, ko jira nauyi don yin haɗin gwiwa - ba kawai kuna rasa lokaci ba. Kuna gabatar da sauye-sauye cikin daidaiton haɗin ku. A manufa-gina 1T siminti jakar gyara hakan a tushen. Ba game da motsi siminti da sauri ba. Yana da game da fara kowane tsari tare da yawa iri ɗaya, kwarara iri ɗaya, amincewa iri ɗaya.

    Koyi yadda Zibo Jixiang Machinery Co., Ltd. injiniyoyin dorewa cikin kowane tonne-ziyarci zbjxmachineery.com.


    Lokacin aikawa: 2026-05-16

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