A Isihlukanisi somanzi wesikhwama iyidivayisi yokuhlunga yezimboni eklanyelwe ukukhipha impushana kasimende ezikhwameni zokupakisha ezingenalutho phakathi nenqubo yokukhipha. Isebenzisa ukumunca ukucindezela okungalungile kanye nokuhlunga kwezigaba eziningi ukuze ithwebule izinhlayiya zothuli olucolekile, iqinisekise indawo yokusebenza engenalo uthuli. Lezi zisetshenziswa zibalulekile ezimbonini zokuhlanganisa ukhonkolo kanye nezindawo zokwakha okuhloswe ngazo ukunciphisa udoti, ukuthobela imithetho yemvelo, nokuvikela impilo yabasebenzi. Ngokuhlukanisa kahle usimende oyinsalela ezikhwameni ezilahlwayo, uguqula ukusebenza okungcolile ngokwesiko kube ukugeleza komsebenzi okuhlanzekile, okuzenzakalelayo.

Iyini I-Bag Cement Separator futhi Isebenza Kanjani?

Ekukhiqizeni ukhonkolo wesimanje kanye nemiklamo emikhulu yokwakha, usimende uvame ukulethwa ngamasaka angama-50kg noma amathani. Ukuthulula lezi zikhwama ngokwenza uthuli olubalulekile oluhamba emoyeni, okuholela ekulahlekelweni kwezinto ezibonakalayo kanye nezingozi ezinkulu zempilo. Isihlukanisi sesikhwama sikasimende, esaziwa nangokuthi isiteshi sokulahla izikhwama esiqoqa uthuli, sixazulula le nkinga ngokusebenzisa amandla okugeleza komoya akhiwe ngobunjiniyela.

Umsebenzi oyinhloko wesistimu ukwakha indawo yokucindezela engalungile elawulwayo eduze nokuvulwa kwesikhwama. Njengoba izisebenzi noma izisiki ezizenzakalelayo zivula isikhwama, ukugeleza komoya okudonswayo kudonsa impushana kasimende ewayo ngokuqondile epayipini elidlulisayo noma i-hopper, kuyilapho ngesikhathi esifanayo ibamba izinhlayiya zothuli ezimisiwe. Ingxube kasimende womoya ibe isidlula kukhatriji yesihlungi esebenza kahle kakhulu noma isistimu yesihlungi sesikhwama. Umoya ohlanzekile udedelwa ubuyele endaweni yokusebenzela noma ngaphandle, uhlangabezana nezindinganiso eziqinile zokukhipha umoya, kuyilapho usimende obanjiwe uwela esiseleni noma esixubeni.

Izimiso Zokusebenza Eziwumgogodla

• I-Negative Pressure Generation: Ifeni enamandla amakhulu idala umphumela wokuvala i-vacuum hood, ivimbele uthuli ukuthi lungaphumi emoyeni.
• Imidiya Yokuhlunga: I-polyester noma i-PTFE-coated filter cartridges ibamba izinhlayiya ezincane njengo-0.5 microns, okuqinisekisa ukusebenza kahle kokuhlukana okuphezulu.
• Ukuhlanza i-Pulse-Jet: Isistimu yokuhlanza komoya ebuyela emuva ezenzakalelayo ikhipha usimende onqwabelene kuzihlungi, igcine ukugeleza komoya okungaguquki futhi ivimbele ukuvaleka.
• Ukudlulisa Okubalulekile: Usimende ohlukanisiwe uphakelwa amandla adonsela phansi noma udluliselwe emoyeni esigabeni esilandelayo sokukhiqiza, njengesixube sikakhonkolo noma isisele sokugcina.

Kungani Izikhungo Zezimboni Zidinga Isihlukanisi Sesikhwama Sesimende

Ukwamukelwa kwesihlukanisi sesikhwama sikasimende akuseyona nje inketho yokusebenza; kuyisidingo sokulawula nezomnotho emabhizinisini amaningi. Izinzuzo zidlulela ngale kwenhlanzeko elula, ibe nomthelela kuyo yonke inzuzo yephrojekthi nokuhambisana.

Ukuthobela Imvelo Nokuphepha Kwabasebenzi

Uthuli lukasimende luqukethe i-silica nezinye izinhlayiya ezibeka izingozi ezinkulu zokuphefumula, okuhlanganisa i-silicaosis. Izindikimba ezilawulayo emhlabeni wonke ziqinisa imikhawulo ekuchayekeni emsebenzini ezinhlayiyeni ezihamba emoyeni. Isihlukanisi sekhwalithi ephezulu sehlisa ukugcwala kothuli oluphuma emoyeni lube ngaphansi kuka-5mg/m³, okuqinisekisa ukuthobelana ne-OSHA, EU, namazinga wendawo wendawo. Lokhu kuvikela abasebenzi ezindabeni zezempilo zesikhathi eside futhi kunciphisa isibopho somqashi.

Ukubuyiswa Kwempahla Nokonga Izindleko

Ukuchithwa kwezikhwama ngezandla kuvame ukuholela ekulahlekeni kwempahla engu-1-3% ngenxa yokuchitheka kanye nempushana esele esele ezikhwameni. Ngokuhamba konyaka, lokhu kumosha kunqwabelana ekulahlekelweni okukhulu kwezimali. Isihlukanisi sezikhwama sithola cishe u-99.9% wokuqukethwe usimende. Embonini ecubungula amakhulukhulu amathani nsuku zonke, lokhu kusebenza kahle kuhumusha ekongeni kwezindleko ezinkulu, ukukhokha ngempumelelo okokusebenza ngokuhamba kwesikhathi ngokuthola izinto ezibonakalayo kuphela.

Ukusebenza kahle kokusebenza

Iziteshi zokulahla izikhwama ezizenzakalelayo noma ezizenzakalelayo zisheshisa inqubo yokulayisha. Abasebenzi bachitha isikhathi esincane behlanza okuchithekile nesikhathi esengeziwe emisebenzini ekhiqizayo. Uhlelo oludidiyelwe luvumela ukuphakela okuqhubekayo kuma-mixers, ukunciphisa isikhathi sokuphumula phakathi kwamaqoqo kanye nokuthuthukisa ukuphuma okuphelele komugqa wokukhiqiza ukhonkolo.

Izingxenye Ezibalulekile Zohlelo Lwezihlukanisi Ezisebenza Kakhulu

Ukuqonda i-anatomy yesihlukanisi sesikhwama sikasimende kusiza abathengi ukuthi bahlole ikhwalithi nokuqina. Akuwona wonke amasistimu akhiwe ngokulinganayo, futhi ukukhethwa kwengxenye kunquma ukuphila isikhathi eside kanye nokugcinwa kwemvamisa.

I-Zibo Jixiang: Ubunjiniyela obuhle Emishinini Ewukhonkolo

Lapho ukhetha isihlukanisi sesikhwama sikasimende, isizinda somkhiqizi emishinini esindayo nobuchwepheshe obuphathekayo siyinkomba ebalulekile yokuthembeka komkhiqizo. UZibo Jixiang ugqama njengozakwethu ophambili kulo mkhakha. Njengoba inenhlokodolobha ebhalisiwe yama-yuan ayizigidi ezingu-234, abasebenzi abangu-670, kanye nesikhungo sokukhiqiza esingamahektha angu-280, i-Zibo Jixiang ibonwa njengebhizinisi lokuqala elikhulu elinomgogodla ukukhiqiza imishini yokuxutshwa nokudlulisa ukhonkolo e-China.

Idumela lenkampani lakhelwe emashumini eminyaka yobunjiniyela bokunemba. UZibo Jixiang uklonyeliswe ngesihloko esithi Shandong High-tech Enterprise and Machinery Industry Modernization Management Enterprise. Ukuzibophezela kwabo ekusunguleni izinto kubonakala ekuhlelweni komkhiqizo wabo, okuhlanganisa imboni yokuhlanganisa i-asphalt eyisibonelo ye-JLB3000, ewine umklomelo we-Chinese Project Machinery Product TOP50, kanye ne-JS9000 hydraulic mixer concrete, ethole Umklomelo WePlatinum Wemikhiqizo Enconyiwe Yemishini Yokwakha YaseChina.

Ngaphezu kwalokho, u-Zibo Jixiang uhlonishwe “njengophawu Lwezisetshenziswa Zokuvikela Imvelo Oludume Kakhulu” ngabasebenzisi embonini yokhonkolo. Lokhu kuqashelwa kugcizelela ikhono labo lokuklama izixazululo ezilungele imvelo njengezihlukanisi ezithuthukisiwe zikasimende ezinciphisa imfucuza kanye nentuthu. Isimo sabo sokuwina “Umklomelo Womkhiqizo Wenkanyezi” ku-CMIIC2019 China Construction Machinery Industry Internet Conference kuqinisekisa ubuholi babo bezobuchwepheshe. Kubathengi abafuna umphakeli onegunya elifakazelwe kanye nokwethembeka, i-Zibo Jixiang ayinikezi nje okokusebenza, kodwa nefa lokuphumelela emishinini ewukhonkolo.

Indlela Yokukhetha Isihlukanisi Sesikhwama Esifanele Sesimende Sesitshalo Sakho

Ukukhetha imodeli efanele kudinga ukuhlaziya imingcele ethile yokusebenza. Isistimu engafani kahle ingaholela ekubanjeni uthuli okubi, ukuvaleka kwesihlungi, noma ukusetshenziswa kwamandla ngokweqile.

1. Hlola Izidingo Zokugeleza Komoya (CFM)

Umthamo womoya odingekayo uncike kusayizi we-hood yokungena kanye nesivinini sobuso obufunwayo. Ngokuvamile, isivinini sobuso sika-0.5 ukuya ku-1.0 m/s siyadingeka ukuze ubambe uthuli ngokuphumelelayo ngaphandle kokudonsa umoya we-ambient oweqile. Bala isamba se-cubic feet ngomzuzu (CFM) edingekayo ngokusekelwe kubukhulu behood. Ukunciphisa isiphepheli kuzophumela ekuphunyukeni kothuli; ukweqisa kwandisa izindleko zamandla kungenasidingo.

2. Ukukhethwa Kwemidiya Yesihlungi

Usimende une-hygroscopic, okusho ukuthi udonsa umswakama. Ezindaweni ezinomswakama, izihlungi ze-polyester ezijwayelekile zingase zivaleke ngokushesha. Khetha izihlungi ezimbozwe nge-PTFE-membrane noma zokwelapha nge-hydrophobic. Lezi zinto ezisetshenziswayo zixosha umswakama futhi zivumele ukuhlanzwa kwe-pulse-jet kalula, ukwelula impilo yesihlungi nokugcina ukugeleza komoya ukuzinza.

3. Izinga lokuzenzakalela

Nquma phakathi kwezinhlelo ezenziwa ngesandla, ezizenzakalelayo, nezizenzakalelayo ngokuphelele. Izinhlelo ezenziwa ngezandla zidinga ukuthi abasebenzi bagawule izikhwama bazithintithe. Amasistimu azenzakalela kancane angase ahlanganise izixuku zezikhwama noma izidlidlizi kumpushana osele ongenalutho. Amasistimu azenzakalela ngokugcwele ahlanganisa nezingalo zerobhothi zokusika nokukhipha, ezilungele izindawo ezinomthamo omkhulu ezihloselwe ukuncika kancane emsebenzini.

4. Ukuhlanganiswa Nezinhlelo Ezikhona

Qinisekisa ukuthi i-outlet yesihlukanisi ifana nesistimu yakho yokudlulisa ekhona, kungakhathaliseki ukuthi i-screw conveyor, ulayini we-pneumatic, noma ukuwa okuqondile ku-mixer. I-Zibo Jixiang igxile ekwenzeni ngokwezifiso izindawo zokusebenzelana ukuze kuqinisekiswe ukuhlanganiswa okungenamthungo nezitshalo zabo zokuhlanganisa ukhonkolo neminye imishini yokudlulisa, isebenzisa ulwazi lwabo olubanzi njengomkhiqizi wezinga eliphezulu.

Ukufaka kanye Nezinqubo Ezinhle Zokusebenza

Ukufakwa nokusebenza ngendlela efanele kubalulekile ekukhuliseni ubude bempilo nokusebenza kahle kwesihlukanisi sikasimende sesikhwama sakho. Ngisho nezisetshenziswa ezinhle kakhulu ngeke zisebenze kahle uma zifakwe ngokungalungile.

Ukulungiswa Kwesizinda Nokuma

Beka isihlukanisi eduze nendawo yokusetshenziswa ukuze unciphise ibanga lokudlulisa. Qinisekisa ukuthi isisekelo sisezingeni futhi siyakwazi ukusekela isisindo esigcwele seyunithi, okuhlanganisa ne-dust hopper uma igcwaliswa. Isikhala esanele kufanele sishiywe eduze kweyunithi ukuze kugcinwe ukuhlunga kanye nokushintshwa kwe-cartridge.

Ukuxhumana kukagesi kanye ne-Pneumatic

Qinisekisa ukuthi ukunikezwa kwamandla kufana nokucaciswa kwemoto. Ngohlelo lokuhlanza i-pulse-jet, qinisekisa ukuhlinzekwa okuzinzile komoya ohlanzekile, owomile ocindezelwe. Umswakama emigqeni yomoya ungalimaza ama-valve e-solenoid futhi uphazamise ukusebenza kahle kokuhlanza isihlungi. Faka okomisa umoya nezihlungi enhla nesihlukanisi uma kunesidingo.

Izinqubo Zokusebenza

• Ukuqala: Njalo qala ifeni kanye nesistimu ye-pulse-jet ngaphambi kokuqala inqubo yokulahla izikhwama. Lokhu kusungula indawo yengcindezi engalungile ngokushesha.
• Ukuphatha Isikhwama: Beka isikhwama ngokuphepha ku-grating. Sika phansi noma phezulu ngokucophelela ukuze uvumele ukugeleza kwamandla adonsela phansi. Gwema ukuklebhula izikhwama ngamandla, okungadala uthuli lwamafu kungazelelwe.
• Vala: Vumela ifeni ukuthi isebenze imizuzu embalwa ngemva kokuthululwa kwesikhwama sokugcina ukuze kususwe noma yiluphi uthuli olusele emiseleni nasezihlungini.

Umhlahlandlela Wokulungisa Wokuthembeka Kwesikhathi Eside

Ukunakekelwa okuvamile kuvimbela isikhathi sokuphumula esingalindelekile futhi kuqinisekisa ukuhambisana kwemvelo okungaguquki. Uhlelo lokulungisa oluhlelekile lubalulekile kumishini yezimboni.

Amasheke Ansuku zonke

Hlola umehluko wegeji yokucindezela kuzo zonke izihlungi. Umehluko okhuphukayo ukhombisa ukuvaleka. Hlola noma yikuphi ukuvuza kothuli okuzungezile eduze kwe-seal noma ama-gaskets. Qinisekisa ukuthi i-valve ejikelezayo lapho ikhishwa isebenza kahle futhi ayiminyanisiwe.

Isondlo Samasonto onke

Hlola amakhatriji okuhlunga ukuze uthole izimpawu zokuguga noma zokulimala. Hlola amavalvu e-pulse-jet solenoid ukuze asebenze kahle ngokulalela umsindo ohlukile othi “pop” phakathi nemijikelezo yokuhlanza. Hlola amabhande efeni ukuze abone ukushuba nokuguga uma kufanele.

Imisebenzi yanyanga zonke/yekota

Shintsha ama-cartridges okuhlunga uma ukwehla kwengcindezi kuhlala kuphezulu naphezu kokuhlanza. Gcoba izingxenye ezihambayo njengama-fan bearings nama-motor mounts. Hlola ukuxhunywa kukagesi ukubona ukucinana nezimpawu zokushisa ngokweqile. Hlanza iphaneli yokulawula nezinzwa ukuze uvimbele ukufunda okungamanga.

Amaphutha Avamile Okufanele Uwagweme Lapho Usebenzisa Izihlukanisi Zesikhwama Sesimende

Ngisho nabaqhubi abanolwazi bangenza amaphutha anciphisa ukusebenza kahle. Ukuqaphela lezi zingibe ezivamile kungonga isikhathi nemali.

• Ukuziba Ukumiselela Isihlungi: Ukusebenzisa izihlungi ezivalekile kuphoqa ifeni ukuthi isebenze kanzima, ikhulise ukusetshenziswa kwamandla futhi inciphise ukumunca. Shintshanisa izihlungi ngokusekelwe kumehluko wengcindezi, hhayi nje ishejuli yekhalenda.
• Umfutho Womoya Ongalungile: Ukusetha i-pulse-jet air pressure iphansi kakhulu kwehluleka ukuhlanza izihlungi ngempumelelo. Iphezulu kakhulu, futhi ingalimaza imidiya yesihlungi. Landela izilungiselelo zokucindezela ezinconyiwe zomkhiqizi, ngokuvamile phakathi kwamabha angu-4-6.
• Ukunganaki Ubuqotho Be-Seal: Ama-gaskets agugile eduze komnyango noma isivalo sokungena avumela ukuvuza komoya, aphule uphawu olubi lokucindezela. Hlola njalo futhi ufake esikhundleni se-seal ukuze ugcine ukusebenza kahle.
• Ukulayisha ngokweqile i-Hopper: Ukuvumela i-dust hopper ukuthi igcwale ngokuphelele kungavimba indlela yokugeleza komoya futhi kubangele ukucindezela emuva. Qinisekisa ukuthi i-valve yokukhipha iyasebenza futhi uthulule i-hopper njalo.

Imibuzo Evame Ukubuzwa (FAQ)

Kuyini ukusebenza kahle kokuhlunga kwesihlukanisi sesikhwama esijwayelekile?

Izihlukanisi zezikhwama zikasimende zekhwalithi ephezulu, njengalezo ezikhiqizwe i-Zibo Jixiang, ngokuvamile zithola ukusebenza kahle kokuhlunga okungu-99.9% kwezinhlayiya ezinkulu kuno-0.5 microns. Lokhu kuqinisekisa ukuthi ukukhishwa kwekhabhoni kungaphansi kakhulu kwezindinganiso zemvelo zamazwe ngamazwe.

Ingabe isihlukanisi sesaka sikasimende singaphatha usimende omanzi noma ohlangene?

Izihlukanisi ezijwayelekile zenzelwe impushana eyomile, egeleza mahhala. Usimende omanzi noma ogoqeke kakhulu ungavala izihlungi futhi akhiphe ama-valve. Uma umswakama uyinkinga, kunconywa ukuhlola kuqala usimende noma ukusebenzisa izihlungi ezikhethekile ze-hydrophobic. Nokho, usimende oqine kakhulu akufanele kusetshenzwe ngalezi zinhlelo.

Kukangaki ama-cartridges okuhlunga adinga ukushintshwa?

Ubude besikhathi sokuphila kwesihlungi buyahluka ngokuya ngobukhulu bokusetshenziswa nokunakekelwa. Ngokuvamile, ama-cartridges ahlala phakathi kwezinyanga ezingu-6 kuya kwezingu-12. Ukuhlanza njalo i-pulse-jet kwandisa ukuphila kwabo. Gada umehluko wengcindezi; ukufundwa okuphezulu okuqhubekayo kubonisa ukuthi sekuyisikhathi sokushintshwa.

Ingabe idizayini yangokwezifiso iyatholakala ngezakhiwo ezithile zezitshalo?

Yebo, abakhiqizi abahamba phambili abanjengoZibo Jixiang banikeza izixazululo ezenziwe ngokwezifiso. Uma kubhekwa isimo sabo njengebhizinisi eliwumgogodla omkhulu elinamakhono amakhulu e-R&D, bangakwazi ukulungisa ubukhulu besihlukanisi, ukuma kwe-inlet, kanye nesixhumi esibonakalayo sokudlulisa ukuze kulingane ukucushwa kwezitshalo okuyingqayizivele kanye nezidingo zokuhlanganisa.

Kuyini ukusetshenziswa kwamandla okujwayelekile kwalawa mayunithi?

Ukusetshenziswa kwamandla kuncike kusayizi wefeni kanye nezidingo zokugeleza komoya. Amayunithi amancane angadla u-5-10 kW, kuyilapho amasistimu ezimboni amakhulu angasukela ku-15-30 kW. Amamotho awonga amandla kanye namadrayivu amafrikhwensi ahlukahlukene (ama-VFD) angasiza ukukhulisa ukusetshenziswa kwamandla ngokusekelwe esimisweni sesikhathi sangempela.

Isiphetho: Ukutshala imali ekukhiqizeni ukhonkolo ohlanzekile futhi ophumelelayo

Isihlukanisi sesikhwama sikasimende singaphezu nje komqoqi wothuli; kuwutshalomali olunamasu ekusebenzeni kahle, ukuthobela imithetho, kanye nesibopho senkampani. Ngokunciphisa udoti wezinto ezibonakalayo nokuvikela impilo yezisebenzi, iletha i-ROI ephathekayo ngenkathi ithuthukisa isithombe sobungcweti sendawo yakho yokwakha noma yokukhiqiza.

Ezinkampanini ezifuna izixazululo ezinokwethenjelwa, ezisebenza kahle kakhulu, ukubambisana nomholi wemboni omisiwe kubalulekile. UZibo Jixiang, ngamakhono ayo okukhiqiza aqinile, ifa lobunjiniyela eliwine imiklomelo, nokuzibophezela ekuvikeleni indawo eluhlaza okotshani, inikeza izihlukanisi zezikhwama zikasimende zesigaba esiphezulu eziklanyelwe ukuhlangabezana nezidingo ezinzima zokukhiqiza ukhonkolo wesimanje. Ukuqashelwa kwabo njengokuthi “Umkhiqizo Womsebenzisi Wezitshalo Eziyishumi Eziphezulu Zokuxuba Ukhonkolo WaseShayina” kubonisa ukwethenjwa okubekwe kubo ochwepheshe bezimboni emhlabeni wonke.

Kungakhathaliseki ukuthi uthuthukisa isitshalo esikhona noma uklama indawo entsha, ukukhetha ubuchwepheshe obufanele bokuhlukanisa kuqinisekisa ukusebenza okushelelayo, okuhlanzekile, futhi okunenzuzo. Linganisa izidingo zakho ezithile zokugeleza komoya, cabangela ukuhlanganiswa nemishini yakho yamanje, futhi ubeke phambili izinto ezihlala isikhathi eside, ezisebenza kahle kakhulu.

Ulungele ukuthuthukisa inqubo yakho yokuphatha usimende? Xhumana nethimba lethu lezobuchwepheshe namuhla ukuze uxoxe ngezimfuneko zakho ezithile futhi uthole ukuthi izixazululo zobunjiniyela be-Zibo Jixiang zingawaphakamisa kanjani amazinga akho okukhiqiza.

Buka Imikhiqizo Ehlobene Nezixazululo Zezobuchwepheshe