A Jagorar Ceintice na'urar tacewa masana'antu ce da aka ƙera don fitar da foda siminti daga jakunkunan marufi mara komai yayin aikin cire kaya. Yana amfani da tsotsawar matsa lamba mara kyau da tacewa matakai da yawa don kama ƙura mai kyau, yana tabbatar da yanayin aiki mara ƙura. Wannan kayan aiki yana da mahimmanci ga tsire-tsire da wuraren gine-gine da nufin rage sharar gida, bin ƙa'idodin muhalli, da kare lafiyar ma'aikaci. Ta hanyar keɓance ragowar siminti da kyau daga jakunkuna masu yuwuwa, yana canza aiki mara kyau na al'ada zuwa tsaftataccen aiki mai sarrafa kansa.

Menene Mai raba Simintin Jaka kuma Yaya Aiki yake?

A cikin samar da kankare na zamani da manyan ayyukan gine-gine, galibi ana isar da siminti a cikin buhunan kilo 50 ko ton. Cire waɗannan jakunkuna da hannu yana haifar da ƙura mai ɗaukar iska, wanda ke haifar da asarar kayan abu da kuma haɗarin lafiya mai tsanani. Mai raba siminti na jaka, wanda kuma aka sani da tashar zubar da jakunkuna tare da tarin kura, yana magance wannan matsala ta hanyar ingantacciyar motsin iska.

Babban aikin tsarin shine ƙirƙirar yanki mara kyau mai sarrafawa a kusa da buɗe jakar. Yayin da ma'aikata ko na'urori masu sarrafa kansu ke buɗe jakar, iskar da ta haifar tana jan fodar siminti da ke faɗuwa kai tsaye zuwa cikin bututun mai ko hopper, yayin da suke ɗaukar ƙurar da aka dakatar a lokaci guda. Cakudar siminti ta iska ta wuce ta cikin injin tacewa mai inganci ko tsarin tace jaka. Ana sake fitar da iska mai tsabta a cikin taron bita ko a waje, tare da cika ƙaƙƙarfan ƙa'idodi, yayin da simintin da aka kama ya faɗi cikin silo ko mahaɗa.

Ka'idodin Aiki na Core

• Ƙarfin Matsi mara kyau: Mai ƙarfi mai ƙarfi yana haifar da sakamako mara amfani a murfin shigar, yana hana ƙura daga tserewa cikin iskar da ke kewaye.
• Kafofin watsa labarai na tacewa: Polyester ko PTFE-rubutun tace harsashi tarko barbashi kamar 0.5 microns, yana tabbatar da babban rabuwa yadda ya dace.
• Pulse-Jet Cleaning: Tsarin tsaftacewar iska ta atomatik yana korar siminti da aka tara daga masu tacewa, yana kiyaye kwararar iska da kuma hana toshewa.
• Isar da kayayyaki: Simintin da aka keɓe ana ciyar da shi da nauyi ko kuma isar da shi ta hanyar huhu zuwa mataki na gaba na samarwa, kamar mahaɗar kankare ko silo na ajiya.

Me yasa Kayayyakin Masana'antu Suna Bukatar Mai raba Simintin Jaka

Ɗaukar mai raba siminti na jaka ba kawai zaɓin aiki ba ne; wani tsari ne da larura na tattalin arziki ga kamfanoni da yawa. Fa'idodin sun zarce tsafta mai sauƙi, yana tasiri ga ribar aikin gabaɗaya da yarda.

Yarda da Muhalli da Tsaron Ma'aikata

Kurar siminti ta ƙunshi silica da sauran ɓarna waɗanda ke haifar da haɗari mai haɗari na numfashi, gami da silicosis. Hukumomin tsaro a duniya suna tsaurara iyaka kan fallasa wuraren aiki ga barbashi na iska. Maɓalli mai inganci yana rage ƙurar ƙurar iska zuwa ƙasa da 5mg/m³, yana tabbatar da bin OSHA, EU, da ƙa'idodin muhalli na gida. Wannan yana kare ma'aikata daga batutuwan kiwon lafiya na dogon lokaci kuma yana rage alhaki ga mai aiki.

Farfado da Kayayyakin Kaya da Tattalin Arziki

Cire jakar hannun hannu sau da yawa yana haifar da asarar abu 1-3% saboda zubewa da sauran foda da aka bari a cikin jakunkuna. Fiye da shekara guda, wannan sharar yana tarawa zuwa ga asarar kuɗi mai yawa. Mai raba siminti na jaka yana dawo da kusan kashi 99.9% na abun cikin siminti. Don shukar da ke sarrafa ɗaruruwan ton yau da kullun, wannan ingancin yana fassara zuwa babban tanadin farashi, yadda ya kamata ya biya kayan aikin akan lokaci ta hanyar dawo da kayan kawai.

Aiki ingancin aiki

Tashoshin jujjuya jakunkuna masu sarrafa kansu ko masu sarrafa kansu suna hanzarta aikin sauke kaya. Ma'aikata suna kashe ɗan lokaci don tsaftace zubewa da ƙarin lokaci akan ayyuka masu fa'ida. Tsarin da aka haɗa yana ba da damar ci gaba da ciyarwa a cikin mahaɗa, rage raguwa tsakanin batches da inganta yawan kayan aiki na layin samar da kankare.

Mabuɗin Mabuɗin Tsarin Tsare-tsare Mai Girma

Fahimtar tsarin halittar jakar siminti yana taimaka wa masu siye su kimanta inganci da dorewa. Ba duk tsarin an gina su daidai ba, kuma zaɓin kayan aikin yana nuna tsawon rai da mitar kulawa.

Zibo Jixiang: Ƙwarewar Injiniya a cikin Injinan Kankare

Lokacin zabar mai raba siminti na jaka, asalin masana'anta a cikin injuna masu nauyi da fasahar kankare alama ce mai mahimmanci na amincin samfur. Zibo Jixiang ya yi fice a matsayin babban abokin tarayya a wannan fannin. Zibo Jixiang yana da babban jari mai rijista na Yuan miliyan 234, da ma'aikata 670, da kuma masana'antar kera mai fadin eka 280, Zibo Jixiang an amince da shi a matsayin babban kamfani na farko na kashin baya da ya kera injunan hadawa da jigilar kayayyaki a kasar Sin.

An gina sunan kamfanin a cikin shekarun da suka gabata na daidaitaccen aikin injiniya. An ba Zibo Jixiang lambar yabo ta Shandong High-tech Enterprise and Machinery Modernization Management Enterprise. Alƙawarin da suke da shi na ƙirƙira ya bayyana a cikin jeri na samfuran su, wanda ya haɗa da masana'antar hada-hadar kwalta samfurin JLB3000, wanda ya lashe lambar yabo ta kayan aikin injinan aikin Sinanci na TOP50, da na'ura mai haɗaɗɗiyar ruwa ta JS9000, wacce ta karɓi lambar yabo ta Platinum don samfuran da aka ba da shawarar injunan gine-gine na China.

Bugu da ƙari, an karrama Zibo Jixiang a matsayin "Mafi Shahararriyar Alamar Kayayyakin Kariyar Muhalli" ta masu amfani a cikin masana'antar kankare. Wannan karramawar tana nuna ƙwararrunsu wajen ƙirƙira mafita mai dacewa da muhalli kamar ci-gaba na siminti na jaka wanda ke rage sharar gida da hayaƙi. Matsayin su a matsayin wanda ya lashe lambar yabo ta “Star Product Award” a taron Intanet na Masana’antu na Gina-gine na China na CMIIC2019 ya kara tabbatar da shugabancinsu na fasaha. Ga masu siye da ke neman mai siyarwa tare da tabbataccen iko da rikon amana, Zibo Jixiang yana ba da kayan aiki ba kawai kayan aiki ba, amma gadon ƙwaƙƙwarar injuna.

Yadda Ake Zaba Mai Rarraba Simintin Jakar Da Ya dace don Shuka

Zaɓin samfurin da ya dace yana buƙatar nazarin takamaiman sigogin aiki. Tsarin da bai dace ba zai iya haifar da mummunan kama kura, yawan toshewar tacewa, ko yawan amfani da kuzari.

1. Tantance Abubuwan Buƙatun Jirgin Sama (CFM)

Yawan iskar da ake buƙata ya dogara da girman murfin shigar da saurin fuskar da ake so. Yawanci, ana buƙatar saurin fuska na 0.5 zuwa 1.0 m/s don kama ƙura da kyau ba tare da ja cikin iska mai kima ba. Yi ƙididdige jimlar ƙafar cubic a minti daya (CFM) da ake buƙata dangane da girman murfin. Ƙarƙashin ƙarancin fan zai haifar da tserewa ƙura; oversizing yana ƙara yawan kuɗin makamashi ba dole ba.

2. Tace Zabin Mai jarida

Siminti shine hygroscopic, ma'ana yana sha danshi. A cikin mahalli mai ɗanɗano, daidaitattun matatun polyester na iya toshewa da sauri. Fice don PTFE-membrane mai rufi tacewa ko maganin hydrophobic. Waɗannan kayan suna tunkuɗe danshi kuma suna ba da damar sauƙaƙe tsaftacewa-jet, tsawaita rayuwar tacewa da kiyaye kwanciyar hankali.

3. Matsayin Automation

Yanke shawara tsakanin tsarin jagora, Semi-atomatik, da cikakken tsarin atomatik. Tsarin hannu yana buƙatar ma'aikata su yanke jakunkuna kuma su girgiza su. Tsarin Semi-atomatik na iya haɗawa da masu girgiza jaka ko jijjiga zuwa fanko ragowar foda. Cikakken tsarin atomatik yana haɗawa tare da robotic makamai don yankewa da zubar da ciki, manufa don wurare masu girma da ke nufin ƙarancin dogaro da aiki.

4. Haɗin kai tare da Tsarukan da suka wanzu

Tabbatar da hanyar rarrabawar ta dace da tsarin isar da ku na yanzu, ko na'ura mai ɗaukar hoto ce, layin huhu, ko digo kai tsaye cikin mahaɗa. Zibo Jixiang ya ƙware wajen keɓance musaya don tabbatar da haɗin kai tare da ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararru a cikin keɓancewar hanyoyin musaya don tabbatar da haɗin kai tare da tsire-tsire masu haɗe-haɗe da sauran injunan jigilar kaya, tare da haɓaka ƙwarewarsu mai yawa a matsayin babban masana'anta.

Shigarwa da Mafi kyawun Ayyuka

Shigarwa mai kyau da aiki suna da mahimmanci don haɓaka tsawon rayuwa da ingancin mai raba simintin jakar ku. Ko da mafi kyawun kayan aiki ba zai yi aiki ba idan an shigar da shi ba daidai ba.

Shirye-shiryen Yanar Gizo da Matsayi

Sanya mai raba kusa da wurin amfani don rage nisa isarwa. Tabbatar cewa tushe yana da matakin kuma yana iya tallafawa cikakken nauyin naúrar, gami da huɗar ƙura lokacin da aka cika. Dole ne a bar isasshen sarari a kusa da naúrar don kula da tacewa da maye gurbin harsashi.

Haɗin Wutar Lantarki da Haɗin Ruwa

Tabbatar da cewa wutar lantarki ta dace da ƙayyadaddun motoci. Don tsarin tsabtace bugun jini-jet, tabbatar da ingantaccen samar da tsabtataccen iska mai bushewa. Danshi a cikin layukan iska na iya lalata bawuloli na solenoid kuma ya lalata ingancin tsaftacewar tacewa. Shigar da na'urorin busar da iska da tace sama na mai raba idan ya cancanta.

Hanyoyin Aiki

• Farawa: Koyaushe fara tsarin fan da pulse-jet kafin fara aikin zubar da jaka. Wannan yana kafa yankin matsa lamba mara kyau nan da nan.
• Gudanar da Jaka: Sanya jakar amintacce akan grating. Yanke ƙasa ko sama a hankali don ba da izinin kwararar nauyi. A guji yaga jakunkuna da karfi, wanda zai iya haifar da gizagizai na kura kwatsam.
• Rufewa: Bada fanka ya yi gudu na ƴan mintuna bayan an zubar da jakar ƙarshe don share duk wata ƙura da ta rage daga bututu da tacewa.

Jagoran Kulawa don Dogarorin Dogara

Kulawa na yau da kullun yana hana raguwar lokacin da ba zato ba tsammani kuma yana tabbatar da daidaiton yanayin muhalli. Tsarin kulawa da aka tsara yana da mahimmanci ga kayan aikin masana'antu.

Binciken Kullum

Bincika bambancin ma'aunin matsi a cikin masu tacewa. Bambanci mai tasowa yana nuna toshewa. Bincika duk wata ƙura da ke fitowa a kusa da hatimi ko gaskets. Tabbatar cewa bawul ɗin jujjuyawar da ke fitarwa yana aiki cikin sauƙi kuma ba matsewa ba.

Kulawar mako-mako

Bincika harsashin tacewa don alamun lalacewa ko lalacewa. Bincika pulse-jet solenoid valves don aiki mai kyau ta hanyar sauraron sautin "pop" na musamman yayin zagayowar tsaftacewa. Duba bel ɗin fan don tashin hankali kuma saka idan an zartar.

Ayyuka na kowane wata/kwata-kwata

Sauya harsashin tacewa idan ɗigon matsa lamba ya kasance babba duk da tsaftacewa. Lubrite sassa masu motsi kamar ɗigon fanka da hawan mota. Bincika haɗin wutar lantarki don matsewa da alamun zafi. Tsaftace kwamitin sarrafawa da na'urori masu auna firikwensin don hana karatun karya.

Kuskure na yau da kullun don gujewa Lokacin Amfani da Masu raba Simintin Jaka

Hatta ƙwararrun masu aiki na iya yin kurakurai waɗanda ke rage inganci. Sanin waɗannan matsaloli na yau da kullun na iya ceton lokaci da kuɗi.

• Yin watsi da Sauyawa Tace: Gudun toshe tacewa yana tilasta fan yin aiki tuƙuru, ƙara yawan kuzari da rage tsotsa. Sauya matattara dangane da bambancin matsa lamba, ba kawai jadawalin kalanda ba.
• Hawan iska mara daidai: Saita matsi-jet iska matsa lamba ya kasa tsaftace masu tacewa yadda ya kamata. Yayi tsayi sosai, kuma yana iya lalata kafofin tacewa. Bi shawarwarin matsa lamba na masana'anta, yawanci tsakanin mashaya 4-6.
• Yin watsi da Mutuncin Hatimin: Gasket ɗin da aka sawa a kusa da ƙofar ko murfin mashigai suna ba da izinin ɗigon iska, yana karya hatimin matsi mara kyau. Bincika akai-akai da maye gurbin hatimi don kiyaye kyakkyawan aiki.
• Yin lodin Hopper: Ba da izinin ƙurar ƙura ta cika gaba ɗaya zai iya toshe hanyar iska kuma ya haifar da matsi na baya. Tabbatar cewa bawul ɗin fitarwa yana aiki kuma a zubar da hopper akai-akai.

Tambayoyin da ake yawan yi (FAQ)

Menene ingancin tacewa na daidaitaccen jakar siminti?

High-ingancin masana'antu jakar siminti separators, kamar waɗanda kerarre da Zibo Jixiang, yawanci cimma wani tacewa yadda ya dace na 99.9% ga barbashi girma fiye da 0.5 microns. Wannan yana tabbatar da cewa hayaƙi ya yi ƙasa da mafi yawan ƙa'idodin muhalli na duniya.

Shin mai raba siminti na jaka zai iya ɗaukar jika ko dunƙule siminti?

An tsara daidaitattun masu rarrabawa don bushe, foda mai gudana kyauta. Jika ko siminti mai yawa na iya toshe matattuka da bawul ɗin fitarwa. Idan danshi yana da damuwa, ana ba da shawarar tuntuɓar siminti ko yin amfani da matatun ruwa na musamman. Koyaya, bai kamata a sarrafa siminti mai taurin gaske ta waɗannan tsarin ba.

Sau nawa ake buƙatar maye gurbin harsashin tacewa?

Tsawon rayuwar tacewa ya bambanta dangane da ƙarfin amfani da kulawa. Yawanci, harsashi suna wucewa tsakanin watanni 6 zuwa 12. Tsabtace pulse-jet na yau da kullun yana tsawaita rayuwarsu. Saka idanu da bambancin matsa lamba; Babban karatu mai dorewa yana nuna lokaci ya yi don sauyawa.

Akwai ƙirar al'ada don takamaiman shimfidar tsire-tsire?

Ee, manyan masana'antun kamar Zibo Jixiang suna ba da mafita na musamman. Ganin matsayinsu a matsayin babban kamfani na kashin baya tare da manyan damar R&D, za su iya daidaita ma'aunin mai rarrabawa, daidaitawar shiga, da isar da keɓancewa don dacewa da ƙa'idodi na musamman na shuka da buƙatun haɗin kai.

Menene yawan amfani da wutar lantarki na waɗannan raka'a?

Amfanin wutar lantarki ya dogara da girman fan da buƙatun kwararar iska. Ƙananan raka'a na iya cinye 5-10 kW, yayin da manyan tsarin masana'antu na iya zuwa daga 15-30 kW. Motoci masu dacewa da makamashi da masu motsi masu canzawa (VFDs) na iya taimakawa haɓaka amfani da wutar lantarki dangane da buƙatar ainihin lokacin.

Ƙarshe: Zuba Jari a Tsaftace da Ingantaccen Ƙirƙirar Kankare

Mai raba siminti na jaka ya fi mai tara ƙura kawai; babban saka hannun jari ne a cikin ingantaccen aiki, bin ka'ida, da alhakin kamfanoni. Ta hanyar rage sharar kayan abu da kare lafiyar ma'aikaci, yana ba da ROI na zahiri yayin haɓaka hoton ƙwararrun ginin ku ko masana'anta.

Ga kamfanoni masu neman abin dogaro, mafita mai inganci, haɗin gwiwa tare da kafaffen jagoran masana'antu yana da mahimmanci. Zibo Jixiang, tare da ƙarfin masana'anta mai ƙarfi, kayan aikin injiniya mai samun lambar yabo, da sadaukar da kai ga kare muhalli kore, yana ba da rarrabuwar siminti na saman jaka wanda aka kera don biyan buƙatun samar da kankare na zamani. Amincewa da su a matsayin "Samn Alamar Haɗaɗɗen Shuka ta Sinawa Goma" yana nuna amincewa da ƙwararrun masana'antu a duniya.

Ko kuna haɓaka shukar data kasance ko zayyana sabon kayan aiki, zabar fasahar rabuwa da ta dace tana tabbatar da ayyuka masu santsi, tsabta, da riba. Ƙimar ƙayyadaddun buƙatun ku na kwararar iska, yi la'akari da haɗin kai tare da injin ɗinku na yanzu, kuma ba da fifikon abubuwan daɗaɗɗa, ingantaccen inganci.

Shirya don inganta tsarin sarrafa simintin ku? Tuntuɓi ƙungiyar fasahar mu a yau don tattauna takamaiman buƙatun ku kuma gano yadda hanyoyin injunan injiniyoyin Zibo Jixiang za su iya haɓaka matsayin samarwa ku.

Duba Samfura masu alaƙa da Hanyoyin Fasaha