Xa usiva uyilo oluphezulu kumgca wethu womsebenzi, impendulo ekhawulezileyo evela kwabanye abaphathi besiza kukugxeka-bacinga ukuba yintengiso nje ethambileyo, iqokobhe elihle elibethelwe kwigiya endala ukuthethelela ithegi yexabiso eliphezulu. Bendihlala ndoyama ngaloo ndlela nam, de uthotho lwexesha lokungaphumeleli kwesizini kwiprojekthi yesiseko sohola wendlela kunyanzeleke ukuba ndicinge kwakhona. Eyona nzuzo ingundoqo ayikho malunga nenkangeleko; imalunga nendlela obu buchule bobunjineli obudityanisiweyo, obucetyiweyo-uyilo oluphezulu-luguqula uzinzo lokusebenza kunye neendleko zizonke kwiminyaka emithathu, hayi nje ukugalelwa kokuqala.

Ngaphaya kweShell: Loluphi Uyilo oluPhezulu oluSombululayo

Makhe sicacise. Isikhululo sokuxuba umhlaba esizinzileyo siwenza wenziwe umsebenzi, kodwa iintlungu zaso zikwindawo yonke: ulwahlulo oludityanisiweyo kwi-conveyor, i-loops yengxelo yokufuma engahambelaniyo, kunye nolawulo lothuli olungaphumeleliyo xa umoya utshintsha. Indlela yoyilo oluphezulu, njengale nto siyibonileyo kwiinkqubo ezivela kubavelisi abanjalo I-Zibo Jixiang Oomatshini Co., Ltd., ijongana noku ukusuka phezulu ukuya phezulu. Akusiyo i-cosmetic cover; kukubekwa kwesicwangciso-qhinga segumbi lokuxuba lesibini emva komxube ophambili wokulwa ucalucalulo, okanye ukusetyenziswa kwezinzwa zelaser ezinobunzima nezikhuselweyo zokufuma okungakhohliswanga kukutshiza komphezulu. Inzuzo ngumxube kunye ne-coefficient ehambelanayo yokwahluka kwi-binder distribution-ibaluleke kakhulu kwiileya ezizinzile ezingayi kuphuhlisa iindiza ezibuthathaka.

Ndikhumbula iprojekthi apho sasisebenzisa ukuseta okuqhelekileyo. Ukuphumelela kwisampulu yokugqibela kwaba kuyo yonke indawo. Ingxaki ilandelelwe kwi-stacker ye-radial kunye namanqaku okudlulisa. Enye indlela yoyilo oluphezulu esiye sayitshintshela kusetyenziso oluvaleleke ngokupheleleyo, oluyimodeli yekhompyuter yokuhambisa itrajectory kunye ne-baffles yangaphakathi. Umahluko ekubunjweni kwemfumba wawubonakala; akusekho zimfumba ezimilise okwekhowuni ezine-aggregate erhabaxa eqengqelekayo ukuya ezantsi. Oku kuguqulelwe ngokuthe ngqo kukwaliwa okumbalwa okuvela kwinjineli yesiza.

Uvavanyo lokwenyani lukwiimetrics ongasoloko uzilandelela yonke imihla. Siqalise ukugawula ixesha eliphakathi phakathi kolungiso olungacwangciswanga kuzo zonke iintlobo zezityalo. Izikhululo ezinefilosofi yoyilo oluhambelanayo, apho amacandelo akhethwe kwaye abekwe ukuze afikelele kunye nokukhusela, abonise ixesha elide le-40-50% ngaphambi kokungenelela okukhulu. Le yinzuzo efihliweyo: uyilo lokusebenziseka ngundoqo woyilo oluphezulu.

Inkqubo yoLawulo: Apho ubukrelekrele budibana nokungcola

Kulapho umlingo-okanye inkxwaleko-yenzeka khona. Izikhululo ezininzi zinolawulo lwekhompyuter, kodwa ihlala isisiseko sokungena kwiPLC. Uyilo oluphezulu ludibanisa ulawulo kunye nenkqubo yomatshini. Ngumahluko phakathi kwenkqubo eyongeza amanzi ngokusekwe kwi-sensor yokufunda enye kunye neyokusebenzisa i-algorithm eqikelelweyo, i-factoring in aggregate surface ukufuma ukusuka kwi-feeder, ukufuma kwe-ambient, kunye ne-torque yomxube wexesha lokwenyani ukulungisa ivalve. Inzuzo kukuncitshiswa kokusetyenziswa kwamanzi nge-5-8%, enkulu kakhulu kumaxesha okuphilisa kunye namandla okugqibela.

Oku sikufunde kabuhlungu. Kwiprojekthi yokuqala, inkqubo yethu yolawulo iya kubona i-spike yokufuma kunye nokusika amanzi, kodwa nge-lag, ekhokelela kwibhetshi eyome kakhulu, elandelwa kukulungiswa okungaphezulu. Umhlaba ofunyenweyo ubunemigqaliselo engekho mgangathweni. Isisombululo esivela kwisikhululo esiyilwe ngcono ibe yi-feed-forward loop kunye ne-valve ephendulayo ngakumbi. Ukungaguquguquki komxube ophumayo kwaba yinto onokuthi uphantse wayicwangcisa iwotshi yakho.

Enye inqaku elisebenzayo yi-HMI (i-Human-Machine Interface). Isikrini esixakekileyo, esibhidayo ngumthombo wempazamo yomsebenzisi. Uyilo oluhle lubonisa idatha ebalulekileyo-isantya se-binder screw, i-mixer amperage, umgca wendlela yokufuma-ngokucacileyo nangengqiqo. Iyanciphisa umthwalo wokuqonda. Ndibone abaqhubi kwinkqubo eyilwe kakuhle bebamba umba ophuhlisayo, njengokuhla kancinci kwi-samente, ixesha elide ngaphambi kokuba kubangele i-alamu, kuba i-interface yenza inkqubo ye-intuitively iyaqondakala.

IMfezeko yoLwakhiwo kunye nokuZiqhelanisa neSiza

Abantu abawujongeli phantsi uyilo lolwakhiwo. Imodyuli, isakhelo esidityanisiweyo sebholithi sinokubiza ngenqanawa, kodwa siyaguquka. Oko kubhetyebhetye kumawaka emijikelo kukhokelela ekungalungelelaniseni izikhonkwane zokuhambisa, ukunxitywa kwamatywina, kunye nokudala ezo zinto ziphambanisayo, zivuza rhoqo umgubo. Isikhululo sokuxuba umhlaba esizinzisiweyo esizinzile sihlala sisebenzisa isakhelo esidityanisiweyo, esiqinileyo kumacandelo abalulekileyo. Inzuzo kukuncitshiswa okukhulu kwelahleko yezinto ezibalekayo kunye nexesha lolondolozo elihambelana namacandelo okulungelelaniswa kwakhona.

Ukuziqhelanisa ngundoqo. Sasinesiza esinendawo enzima kakhulu. Uyilo lomgca oluqhelekileyo alunakwenzeka. Umthengisi-ndikholelwa ukuba yayinguye Zibo jixiang— bacebise ngesakhiwo esimilo ka-L, esinoxinano oluphezulu kwisikhululo sabo. Oku kwakungeyongcamango; yayiyinxalenye yekhathalogu yoyilo lwabo. Umxubi we-pugmill, imigqomo edityanisiweyo, kunye nezisele zesamente zabekwa ukuze zisebenzise ijometri yesiza, okonga phantse i-30% yonyawo ngaphandle kokuncama ukufikelela kwiilori ezilayishayo. Eli nqanaba loyilo olucwangcisekileyo luyinzuzo yokusebenza ngokuthe ngqo, evula iindawo ezininzi zesayithi ezinokubakho.

Emva koko kukho isiseko. Isityalo esikhaphukhaphu, esingaqinanga kangako sidinga ipali yekonkrithi eyomelele ngakumbi ukuze sihlale sisemgangathweni. Isikhululo esiyilwe ngamandla, esinokuqina kwaso okudityanisiweyo, ngamanye amaxesha sinokudlula ngesiseko esilula, esingabizi kakhulu. Soloko uyifakela kwixabiso elipheleleyo lokulungiselela indawo yakho. Lugcino olusoloko lungahoywa.

Ixabiso lokuFallacy: Ubunini bubonke, hayi iXabiso lesincamathelisi

Umqobo omkhulu uhlala ucaphula okokuqala. Iplanti yoyilo oluphezulu oluvela kumvelisi osekiweyo njengalowo use https: //wwwbjxmachine.com iya kujongeka ibiza kakhulu ephepheni. Uhlalutyo lwenzuzo kufuneka lutshintshe ukusuka kwixabiso lokuthenga ukuya kwixabiso le-cubic meter nganye kubomi besityalo. Ulinganisa ixabiso eliphezulu xa uthelekisa: nenkunkuma ephantsi yesibophelelo (isamente iyabiza), isibaso esincinci sokudibanisa amacandelo angahambelaniyo, iiyure ezimbalwa zomsebenzi zokucoca kunye nokulungisa iindawo ezivuzayo, kunye nexabiso eliphezulu lokuthengisa i-asethi.

Ndenza impazamo yohamba ngexabiso eliphantsi kanye. Ugcino ludliwe kunyaka wokuqala ngokuphazamiseka okukhulu okubini okuye kwamisa imveliso kangangeentsuku, kwaye ngokusetyenziswa rhoqo kwe-3% ngokugqithisileyo kwesamente asikwazanga ukukususa. Umphathi wezityalo wayesoloko esilwa nayo. Ekugqibeleni senze i-mid-life retrofit kunye nezinye izinto ezingcono, ezixabisa phantse njengomahluko wokuqala wexabiso lesikhululo esiyilwe ngcono. Yayisisifundo eso.

Ukuthembeka yimetric yemali. Umzi-mveliso osebenzisa ama-95% exesha elikhoyo xa uthelekiswa nama-85% uvelisa ingeniso eninzi. Lo mahluko we-10% uhlawulela iprimiyamu yoyilo ngokumangalisayo ngokukhawuleza. Ikwagcina umxhasi wakho onwabile, nto leyo ekhokelela kumsebenzi olandelayo. Ayinakwenzeka loo nto, kodwa iyinyani.

Iingqwalaselo ezivela kwintsimi: UMtyholi kwiinkcukacha

Zizinto ezincinci ezikuqinisekisayo. Kwisikhululo esiyilwe kakuhle, iindlela zokuhamba zibanzi kwaye zicolile, zineentsimbi zokubambelela apho uzifuna khona—ukhuseleko luyilwe ngaphakathi, alubotshelelwanga njengengcamango yamva. Ikheyibhuli kunye nethumbu lomzila likwimibhobho ekhuselweyo, ayijingi apho umlayishi unokuwarhintyela khona. Amanqaku egrisi kwiibheringi zokuxuba zonke zifikeleleka kwiqonga elinye. Ezi nkcukacha azibonakali kwi-spec sheet, kodwa zigcina ixesha, zithintela iingozi, kwaye zenza imisebenzi yemihla ngemihla ibe lula.

Enye inkcukacha kulawulo lothuli. Asiyondlu yebhagi ebotshelelwe eluphahleni. Yindlela ecwangcisiweyo: iindawo zokutshintshela ezitywiniweyo, uxinzelelo olubi kwi-hoppers yokulinganisa, kunye nendawo yokucoca ngokufanelekileyo. Ndikhe ndandwendwela indawo apho isityalo soyilo oluphezulu sihlala embindini wepadi ecocekileyo, ngelixa isityalo esidala ecaleni kwaso sigqunywe bubungundi obucolekileyo. Obo nkungu buyinzuzo elahlekileyo kunye nobungozi empilweni.

Ekugqibeleni, qwalasela ikhonkco lokubonelela kunye nenkxaso. Inkampani efana neZibo jixiang Machinery, ephawulwe njengeshishini lasemva kweli candelo, inokuqonda okunzulu kwezi nkqubo zidibeneyo. Inzuzo yeyokuba xa ufuna inxalenye okanye ingcebiso yobugcisa, ujongana neenjineli eziqondayo ukuba yonke inkqubo isebenzisana njani, hayi nje oomabhalana bamacandelo. Loo nkxaso yinxalenye yenkqubo yoyilo lwemveliso kwaye ibalulekile ekunciphiseni ixesha lokuphumla. Ijika ukuthengwa kwenkunzi kwintsebenziswano yexesha elide, eyona nto uyithengayo xa utyala imali kwisikhululo esiyilwe ngokufanelekileyo.